{"id":1005,"date":"2018-11-08T06:52:57","date_gmt":"2018-11-08T11:52:57","guid":{"rendered":"https:\/\/robodk.com\/blog\/?p=1005"},"modified":"2023-04-28T05:19:00","modified_gmt":"2023-04-28T09:19:00","slug":"simulate-robot-conveyor","status":"publish","type":"post","link":"https:\/\/robodk.com\/blog\/simulate-robot-conveyor\/","title":{"rendered":"The Correct Way to Simulate a Robot Conveyor"},"content":{"rendered":"<p><strong>One of the most challenging tasks in offline programming is to simulate a robot conveyor. Here are 10 best practices to make it easier.<\/strong><\/p>\n<p><!--more--><br \/>\nConveyors can be difficult to simulate. As soon as you add moving objects to your robot program, things start to get tricky.<\/p>\n<p>Thankfully, there are certain steps you can take to make it easier to simulate a conveyor with offline programming.<\/p>\n<h2>3 Good Examples of Simulated Conveyors<\/h2>\n<p>The best way to learn good programming practices is to look at well-designed examples.<\/p>\n<p>In RoboDK, we&#8217;ve tried to make it as easy as possible to add a conveyor to your simulation. You can find three conveyor demos in the Library directory, which is added when you <a name=\"https:\/\/robodk.com\/download\"><\/a><a href=\"https:\/\/robodk.com\/download\">install RoboDK<\/a> to your computer.<\/p>\n<h3>The Different Ways to Program in RoboDK<\/h3>\n<p>There are three ways that you can program aspects of a RoboDK simulation. Each of these is demonstrated in the conveyor demos. They are:<\/p>\n<ol>\n<li><strong>As a mechanism\/robot:<\/strong> Robots are programmed as mechanisms in RoboDK and conveyors can be programmed as linear mechanisms.<\/li>\n<li><strong>As a graphical program:<\/strong> You can make robot programs with graphical programming using the instruction icons such as <em>Linear Movement<\/em>, <em>Pause<\/em>, <em>Set I\/O<\/em>, etc.<\/li>\n<li><strong>As a python script:<\/strong> Almost anything can be programmed into RoboDK as a simple Python script, including robot programs and mechanisms. Sensors are always simulated as Python scripts.<\/li>\n<\/ol>\n<h3>Example 1: Conveyor with 2 Robots<\/h3>\n<p>Our most popular demo shows two robots loading and unloading a conveyor with grippers. The video shows an entire tutorial for creating this demo yourself.<\/p>\n<ul>\n<li><strong>Type of conveyor:<\/strong> Python scripted<\/li>\n<li><strong>Robot program:<\/strong> Graphical programming<\/li>\n<\/ul>\n<div class=\"ast-oembed-container \" style=\"height: 100%;\"><iframe loading=\"lazy\" title=\"Conveyor Simulation with 2 robots - RoboDK\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/_RoKaclWQEQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h3>Example 2: Pick and Place with 2D Camera<\/h3>\n<p>This demo uses the same setup as the laser sensor one below. However, it uses a simulated 2D camera to detect the position and orientation of the boxes.<\/p>\n<ul>\n<li><strong>Type of conveyor:<\/strong> Linear mechanism<\/li>\n<li><strong>Robot program:<\/strong> Python scripted<\/li>\n<\/ul>\n<div class=\"ast-oembed-container \" style=\"height: 100%;\"><iframe loading=\"lazy\" title=\"2D Camera simulation in automated line - RoboDK\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/pr2dbUYgPNw?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h3>Example 3: Pick and Place with Laser Sensor<\/h3>\n<p>This demo shows how to load and unload boxes onto a moving conveyor. It uses a laser sensor to detect when boxes on the conveyor are in a position to be picked up. As it cannot detect the rotation of objects, they must be aligned the same way every time.<\/p>\n<ul>\n<li><strong>Type of conveyor:<\/strong> Linear mechanism<\/li>\n<li><strong>Robot program:<\/strong> Python scripted<\/li>\n<\/ul>\n<div class=\"ast-oembed-container \" style=\"height: 100%;\"><iframe loading=\"lazy\" title=\"Conveyor Pallet and Sensor simulation - RoboDK\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/PSGVqBCkBtw?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/div>\n<h2>10 Best Practices for Simulating Robot Conveyors<\/h2>\n<p>There are many lessons you can learn just by looking at the demos shown above.<\/p>\n<p>Here are 10 best practices that you can see in action in the demos:<\/p>\n<h3>1. Use the Demos as a Starting Point<\/h3>\n<p>Why reinvent the wheel when you don&#8217;t have to? We provided the demos to make it easier for you to program your own robot. Use them as a starting point and customize them to your own needs. It will allow you to get up and running much quicker.<\/p>\n<h3>2. Deal With Each Area and Robot Separately<\/h3>\n<p>A common mistake is to try to control every part of the simulation from the same graphical program or python script. This soon becomes unmanageable and is a surefire way to a confusing program.<\/p>\n<p>In the demos, we have split each simulation into three areas:<\/p>\n<ol>\n<li>The pick-up area<\/li>\n<li>The conveyor<\/li>\n<li>The drop-off area.<\/li>\n<\/ol>\n<p>Each of these areas is treated separately and each robot is also treated separately.<\/p>\n<h3>3. Create Reference Frames for Each Area<\/h3>\n<p>If you look at the first demo (the one with the table), you will find that we use the <em>Set Reference Frame<\/em>\u00a0command a lot. You can see this by right-clicking on the <em>FeedConveyor<\/em>\u00a0program and selecting <em>Show instructions.<\/em><\/p>\n<p>Every time the robot performs an operation we change the reference frame. This is a good programming practice but new users often forget to do it. Having a unique reference frame for each area makes it easy to move the conveyor and the robots if necessary.<\/p>\n<h3>4. Set Home Positions for Each Area<\/h3>\n<p>Similarly, you can see from the same demo that each robot is assigned a home position for each area. This moves the robot close to the area but at a safe distance away so it avoids collisions. Every time a robot picks up an object from an area, it should first move quickly to this home position and then move toward the object in a controlled manner.<\/p>\n<h3>5. Set the Maximum Pickup Distance<\/h3>\n<p>RoboDK simulates end effectors using quite a simple method. When an <em>Attach action<\/em>\u00a0instruction is called, any graspable object near to the robot gripper will be picked up. You can set the maximum distance for this by going to the\u00a0<em>Tools<\/em> menu &gt;\u00a0<em>Options<\/em>\u00a0and setting the <em>Maximum distance to attach an object to a robot tool.<\/em><\/p>\n<h3>6. Pick the Right Conveyor Method<\/h3>\n<p>As you can see from the demos, a conveyor can either be programmed as a linear mechanism or a python program. You can read about the benefits of both of these approaches in our article <a href=\"https:\/\/robodk.com\/blog\/program-robot-conveyor\/\">How to Program a Robot Conveyor Without Going Crazy.<\/a><\/p>\n<h3>7. Use Part Names for Detection<\/h3>\n<p>If you look at the second demo (which uses a 2D camera) it is not immediately clear how the sensor is detecting each part. The &#8220;secret&#8221; is that RoboDK uses common part names to keep track of which objects can be manipulated.<\/p>\n<p>Right click on the <em>PartsToPallet<\/em>\u00a0python script and select <em>Edit Python script.<\/em>\u00a0You will see the <em>PART_KEYWORD<\/em> is set to &#8220;Part.&#8221; All of the graspable objects in the simulation start with this keyword. The sensor will only detect objects with the right name.<\/p>\n<h3>8. Align Speeds Carefully<\/h3>\n<p>One of the biggest challenges with conveyor programming is that you have to carefully align the speeds of the robot and conveyor.<\/p>\n<p>If you look at the third demo (with the laser sensor) you can see the effect of misaligned speed. Double click on the <em>SetSimulationParams<\/em> script. Click OK for the box size and pallet size, but change the speed of the conveyor to 60mm\/s. Double click on <em>MainSimulation<\/em>\u00a0to start the program. You will see that the robot starts to miss some boxes.<\/p>\n<h3>9. Try to Break It!<\/h3>\n<p>One of the best ways to develop a robust robot program is to try to &#8220;break it&#8221; as we have just done by fiddling with the conveyor speed. When your program is working correctly, it can lull you into a false sense of security.<\/p>\n<p>Try to find which situations cause the program to fail. That way, you can be sure that your robot program is truly robust to changes.<\/p>\n<h3>10. Prepare to Test in the Real World<\/h3>\n<p>In the end, a simulation is just a simulation. It&#8217;s only when you download your program to the real robot and test it with a physical conveyor that you can see if it really works in practice.<\/p>\n<p>Remember, conveyors are tricky. Be prepared to test your program more than you would if you were not using a conveyor.<\/p>\n<p style=\"text-indent: 0px; margin: 0px 0px 10px 0px;\"><em>Any questions about using conveyors in RoboDK? <strong>Tell us in the comments below or join the discussion on <a href=\"https:\/\/www.linkedin.com\/company\/robodk\/\">LinkedIn<\/a>, <a href=\"https:\/\/twitter.com\/robodkinc\">Twitter<\/a>, <a href=\"https:\/\/www.facebook.com\/robodkinc\">Facebook<\/a> or <a href=\"https:\/\/www.instagram.com\/robodkinc\/\">Instagram<\/a>.<\/strong><\/em><!--EndFragment--><\/p>\n","protected":false},"excerpt":{"rendered":"<p>One of the most challenging tasks in offline programming is to simulate a robot conveyor. Here are 10 best practices [&hellip;]<\/p>\n","protected":false},"author":753,"featured_media":1216,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[21,24,22],"tags":[],"class_list":["post-1005","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-offline-programming","category-robot-manufacturing","category-robot-programming"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.1.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>The Correct Way to Simulate a Robot Conveyor - RoboDK blog<\/title>\n<meta name=\"description\" content=\"One of the most challenging tasks in offline programming is to simulate a robot conveyor. 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